Remedies: - Need to clean the m/c properly. In mill, different batch is made as per order or depending on the capacity of the machine. × Fault of machine. Badly knot or splicing. Most of these faults show characteristics that are identifiable with vibration analysis. Sewing is one of the basic steps of the garments manufacturing process. As its importance, in this article we will discuss on various causes of sewing defects and their remedies. This article is all about solving sewing defects/faults. TROUBLE: LOOPING STITCHES REMEDIES: 1) Adjust equally the upper & lower tension. Higher the temperature of metal. While we recommend checking your warranty and owner’s manual before proceeding, there are many benefits for taking the time to service your own sewing machine. quality sewing thread. × Uncarefully work. Needle hole: The hole which is created from the needle in the seam line during the sewing process, known as a needle hole. We see that below graphs show the one month pleating sewing faults in a line. In this section, each and every sewing machine and jobs of machine operators should be checked in a regular basis for identifying, correcting and controlling of faults and performing quality of products. ## Remedies: a. Analysis the Effect of Weave Structure, Fabric Width and Fabric Weight on Skewness and Shrinkage of … Unbalance stitch 3. Fixing the timing on a sewing machine is an easy step by step process to make sure that you don’t have to replace your sewing machine or pay for costly repairs from a sewing repairman. 3.6.2 Remedies Lower the reaction time which reduces the formation of dross. It can be difficult to figure out why your sewing machine is not sewing or why your sewing machine needle keeps breaking if you're new to sewing or don't know your machine well. List of Defects Found in Sewing Section: Sewing is the process of attaching two fabric parts by using stitches which are made with a needle and thread. I bought a vintage zigzag sewing machine it is a model Dom-b was made in Japan. Causes: → Fluctuation of Temperature. Let's sort out the likely causes of these headaches and look through these 9 Common Sewing Machine Problems and Solutions. 10. Problem of seam pucker Fabric damage along the seam line: This is an unacceptable faults. 6. × Carefully sewing 3.3.6. The faults may be noticed only during wear or after being washed when the damaged holes are enlarged as a result of yarn laddering owing to the stresses during wear and laundering. B. Study on Different Types of Dyeing Faults, Causes and Remedies of Knot Fabrics. CAUSES OF TROUBLE: 1) unbalanced tensions upper & lower threads 2) poor quality of thread 3) thread take-up spring crooked or broken TROUBLE: Some Common Sewing Machine Problems & Remedies. >>> Faults Name: Oil Stain ## Causes: a. By proper dissolving of dyes & chemicals. 20. 3.6.1 Causes Reaction result between high temp liquid aluminum and air in melting is formation of oxides. Reducing sewing defects is the key task for garments quality management and it is one of the challenging jobs. Sewing defects and remedies. After finding the major defects, brainstorming tool was used to identify the probable causes and then potential root causes were identified by online inspections and root cause analysis.This study found that the sewing section of selected garment factory was operating at a defect percentage of 12.61. During loop formation the yarn breaks in the rejoin of the needle hook. Sewing Defects Solve with Root Causes and Corrective Actions. If any rust on the machine parts ## Remedies: a. 2) Use the best brand of thread. Must have to follow the guide during sewing… Study of transformers, the faults that most commonly occur, the causes of these faults and their impact is conducted and discussed in this paper. Take off the stitch plate and remove the bobbin case and fish it out if possible. It has a lot of different zigzag patterns and it depends on whether you have the needle in L.M.R. By webmaster on May 12, 2011 in Sewing Technology, Sewing Tips. Various types of … Although some of these defects can be considered mere aesthetic glitches – albeit not always negligible – in some situations these faults … Machine related defect: The machine related defects are like shearing, bowing, missing end, pile pulling, cracks, half pieces, reverse terry, lining, etc. Faults/Defects/Problems, Causes and Remedies of Screen Printing. The axial bearing signals in phase may confirm this unbalance. This article is all about solving sewing defects/faults. • Remedies: We have to know about the shrinkage percentage of fabric and thread before selection for sewing. Today i am going to discuss about, common faults of sewing section in apparel industry. Followings are the causes and remedies way of batch to batch variation. Avoid the stirring which causes the thermite reaction Improper mixing of dye stuff into the solution. Machine name: - Fongs dyeing m/c Fault name: - Dye spots Causes of faults: - Colored spots due to dye deposits on the m/c. Most sewing machine problems have very simple solutions and don't require a trip to the repair shop. 1X. A sewing machine doesn't act up or have any problems when it is sitting in the closet, but it does when you want to sew. This may include going to a higher performance thread designed to minimize sewing interruptions. 3) Replace the spring. 12.1. Controlling defects is the key factor for garments quality control. The transformers that were studied were step-down transformers (11kv-220v) used by WAPDA in distribution sectors. ... 3 Defects And Remedies Of A Sewing Machine Lesson 2 Youtube Sweing Problem And Remedies ... Http Www Ijsret Org Pdf 121756 Pdf Impact Analysis Of Sewing Faults A Cost Saving Approach In Introduction: There are many reasons for sewing defects. Causes of defect and their remedies Defect in Dyeing department [4]. Radial . Yarn feeder badly set. Sewing damage is related to the choice of needle (in terms of size, needle length and point shape) and sewing speed. … 2, s.l. If you do lose a pin or needle inside the machine, do your best to rescue it before it can cause damage. Hole Mark Causes: Holes are the results of yarn breakage or yarn cracks. But just like other sewing machine brands, you’re never too far off from a stitching problem. In this chapter some common defects in industrial sewing are analysed and their causes and solutions discussed. Pleating The folded edge occurred during sewing. Fixing their problems might require the help of a trained professional. Data about the transformer failure for the last 5 years was To maintenance very well. Like any other advanced machines of today sewing machines are also high tech & complex. Skipped Stitches. 15, pp. Knitting Faults in fabric : Weft fabric faults, Causes and Remedies 1. Skipped stitches 2. Below is the article, where I mentioned the types of welding defects with their causes and remedies. Sewing Defects Solve with Root Causes and Corrective Actions Reducing sewing defect is the key task for garments quality management and it is one of the challenging jobs. 2.15 Over Stitch Where the stitch line misses appropriate sewing direction and seam run over the fabric. (See the Thread Selection Guide and/or Minimizing Thread Breakage & Skipped Stitches); 2) Insure proper machine maintenance and sewing machine adjustments; 3) Make sure sewing machines are properly >>> Faults Name: Rust Stain ## Causes: a. Thermite reaction causes the dross. Principal Causes of Failure in Machinery ... unbalance and bearings. Recommended Solutions :- Use proper sewing material handling techniques. ... Unbalance is arguably the next most significant contributor to premature machine … Here I have listed total 15 defects of garments, root causes … Fault detection, isolation, and recovery (FDIR) is a subfield of control engineering which concerns itself with monitoring a system, identifying when a fault has occurred, and pinpointing the type of fault and its location. Introduction. Remedies × Check the machine before sewing. In this article, I ‘v compiled a long list of stitching problems you’re likely to face on a singer sewing machine and with possible solutions. Sewing thread shrinkage: • Due to variable shrinkage % of sewing thread and fabric, seam pucker will be apparent after washing or ironing. c. As well as proper oiling. × Machine knife check. of Textile Technology Sarvajanik College of Engineering & Technology, Surat, India Email: bhavdipk9009@gmail.com Introduction: Fabric defects/faults can have various reasons caused by raw material, the spinning process, weaving, knitting and dying. Different types of sewing faults in garments 2. The most common cause of a sewing machine skipping stitches is using the wrong type of needle for the fabric you are sewing. Make sure the patterns/guide have been designed properly. : Study on Different Types of Knitting Faults, Causes and Remedies of Knit Fabrics quality, a fault index (FI) for each fault type wa s defined. Avoid damaged machine. : International Journal of Engineering & Technology, 2015, Vol. C. Material related defect: The material related defect is like contamination, lintting, etc. 120 Muhammad Abu T aher et al. Causes and Remedies for broken stitch Causes × Not working the machine knife. Seam slippage 4. For this reason batch to batch shade variation could be take place. Singer sewing machines are one of the most trusted sewing machine brands on the market. Request PDF | Dyeing Process, Faults and Remedies in Textile Dyeing Industry | Dyeing is one the most important part in the textiles manufacturing house. Others may show better through oil analysis or thermography. When oil fall on to the fabric by various reasons. Dynamic unbalance in overhung rotors causes high 1X levels in radial and axial direction due to bending of the shaft. I have written the topic in very easily understand language as well as I attach a PDF file of this article so that after reading you can download the PDF for your offline studies. Here I have listed a total of 15 defects of garments, root causes, and corrective action to reduce them. 6-15. Islam, Moyinul and Mahmud, Sakil. The very first step is to stop and take a deep breath. If the yarn count is not correct on regarding structure, gauge, course and density. Causes and Remedies of Screen Printing Defects: ... get a little over zealous about his inking or the folders could have a Java disaster or the mill could leak a bit of machine oil during the sewing process. Ensure that oil does not pass on the fabrics. b. Common Sewing Problem with Causes and Remedies: Various types of sewing problem which are arise during sewing the garments are- 1. 8 sewing faults with causes and remedies. An order for a specific shade could be small amount or large amount. Some defects can happen for machine faults, Some can happen for operator fewer skills, carelessness and many other problems. Unsurprisingly, the sewing machine had damaged gears resulting in an expensive repair bill. 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