sewing defects causes and remedies

Root Causes of Garments Defects . If the edges of throat plate, hook point, needle guard, bobbin case, needle groove, needle eye etc. In short, productivity improvement of the apparel industry. https://oursewingpattern.blogspot.com/.../sewing-defects-and-remedies.html The following defects are identified and inspected in sewing … Sewing Defects Causes and Remedies in Apparel Industry. Some defects can happen for machine faults, Some can happen for operator fewer skills, carelessness and many other problems. There are very few studies conducted on knitted fabric sewing damages/defects. If there is big maladjustment of tension of upper thread or lower thread. This is caused by backstitching (or back-tacking) over the ends of the fabric, which changes the tensions your sewing machine experiences and causes tangles. Carding: Carding is one of the most important operations in the spinning process as it directly determines the final features of the yarn, above all as far as the content of neps and husks are concerned. Causes. The tension should be adjusted to the bobbin threads. M – Machinery; M – Manpower; M – Mother-nature; M – Method; M – Materials; M – Measurement; Corrective Action of Sewing Defects. See more of Textile Help Line on Facebook Fabric Garments Defects is very important issue for the buyers. Findings Sewing damages such as needle cut and other sewing damages/defects are studied mostly in woven fabric. The friction between fabric and needle may be reduced by changing the size and shape of the needle, as a result, the possibility of fabric damage also reduces. Problem: NEEDLE THREAD BREAKAGECAUSE REMEDY1. Need to check the type and size of the bobbin. Ltd.” Pareto Analysis is used to identify the top defect items. After reading this project we have found that the idea about all types of garments defects like fabric defects, cutting & spreading defects, sewing defects and finishing defects. Sewing is one of the basic steps of the garments manufacturing process. 6M’s are. • This problem mainly occurred due to needle. Zero percent Final Audit Fail and Less than 1.50% defects in the customer checking in overseas. Correct threading of sewing thread during sewing. Also sewing section is the most significant section of a ready-made garments industry. For this type of problem, mainly the designer is responsible. Need to adjust the tension of the thread of the bobbin. Last Updated on 29/01/2021 . If this occurs on Topstitching, then the seam does not appear to be 1st quality merchandise. The incorrect winding of threads on to the bobbin. Caused by sewing seams with too large of thread. Ltd.” Pareto Analysis is used to identify the top defect items. Lubricant should be available and test the distance between needle and hook. If you're still … Defect in a woven fabric where warp and weft threads do not interlace as desired. Excessive tension in needlethreadUse stronger thread or adjust tension2. For protecting of fabric from this type of defect, the steps that can be adopted are listed below: 2. Uneven bottom hem:The defect name itself defines itwhere the width of the bottom hem is not equal it is also considered as a defect in stitching. If the needle temperature is too high. Still, some defects can have a variety of underlying causes associated with them. Need to remove the intensity of the sharpness of the sharp edges. Those faults are depends on product price intended quality and available manpower. How to talk with Garments' buyers in English - Learn Spoken English easily - Learning point 360 - Duration: 12:00. Fitting Defects in Garments. Still, some defects can have a variety of underlying causes associated with them. Bring the defect to the notice of the drawing-in operator. The tension of thread should be adjusted. SL No. Need to adjust the needle size and thread size. Need to change either needle size or thread size. Share: Previous Indian Yarn & Fabric industry Optimistic about future growth. Need to check the setting and timing of hook or the looper with the needle. Fabric dimensional stability: When two or more types of fabrics are sewn together, later on, specially after the washing of the garments, if the shrinkage of one fabric is bigger than the other, then the differential puckering is created. Among the successive stitches, if one or more stitches fail in connecting the upper thread with the lower thread, then it is called the slipped stitch or skipped stitch. Sewing Defects Causes and Remedies in Apparel Industry ... Sewing: Workers sew different parts as per pre-determined manner according to machine layout for ensuring right operation is made by right machine and right operator. Needle hole: The hole which is created from the needle in the seam line during the sewing process, known as a needle hole. Common Faults of Sewing Section in Apparel Industry Noor Ahmed Raaz B.Sc. Your email address will not be published. Need to use the needle in correct sizes and of correct points. in Textile Engineering (CU) Specialized in Apparel Manufacturing Lecturer, Department of Textile Engineering Atish Dipankar University of Science & Technology Email: … The probable reasons of slipped stitch and their probable solutions are given in diagram: Each stitch produced by needle should remain parallel to the sewing line. Need to smooth the bobbin case. If the thread is not passed through the guide properly. Fabric Defect Depictions. Sweing problem and remedies 1. Have to be correctly selected and adjusted. Sewing thread shrinkage: After sewing of the garments with sewing thread, for any reason, if the sewing thread shrinks, then seam puckering is created by gathering of the fabrics along the sewing line. Need to correct the movement of the feed dog. Need to set the guide of the thread at 2.5 times height of the package of the thread. All the above sewing faults have explained below with … × Carefully sewing 3.3.6. Fabric Garments Defects is very important issue for the buyers. Minor Defects. 1. Therefore its possible stage of cause could only be cited on the basis of hypothesis. Fabric Defect Depictions. Generally defects signify lack of quality. 3.52 could not be determined. But sometimes this type of problems also occur due to the joining of wrong patterns. But for any reason, especially if there is unbalanced stretch among the plies of the fabrics, one ply of fabric will be more fed than the other, as a result, seam puckering is created along the sewing line. Need to pass the thread again in the correct way. Sewing Defects Causes and Remedies in Apparel Industry. Learning Point 360 73,713 views In order to remove feed puckering in drop feed sewing machine, need skilled operator and fabric is to be handled in special mechanism. If the edges of bobbin case, looper eye or the edge of the spring are very sharp. We use cookies to ensure that we give you the best experience on our website. The setting of accurate tension to the thread. About the various types of sewing defects, probable reasons and the means of solutions are discussed below: There are successive stitches in a seam. The best method is to follow the 6M method for Cause and Effect Analysis. in Textile Engineering (CU) Specialized in Apparel Manufacturing Lecturer, Department of Textile Engineering Atish Dipankar University of Science & Technology Email: … Checklist of Common Sewing Machine Problems Guide C-202 Reviewed by Wendy Hamilton1 Introduction Little problems with your sewing machine can be very ir-ritating and time consuming. If the magnitude of the problem is big, then the speed of the sewing machine may be reduced. Common Faults of Sewing Section in Apparel Industry Noor Ahmed Raaz B.Sc. See more of Clothing Industry on Facebook If the capacity of loop form of below standard. At this temperature, damage may happen to needle thread or fabric or both. The tension of the thread should be less or the use of higher strength threads. Three types of defect Critical Defect - A defect that is likely to result in a hazardous or unsafe condition for an individual or anyone around him using the product or that contravenes mandatory regulations. Manufacturers have to find out all causes behind defect to work on it. The frequent thread breakage during sewing is the wastage of valuable time and it is harmful for production. Mismatched patterns: If two unequal patterns are joined together, then one will be joined with the other with a gathering resulting in a puckering of seam. 3. Need to adjust the pressure of the pressure foot correctly. MAUSMI AMBASTHA. If the yarn count is not correct on regarding structure, gauge, course and density. It helps us both way to open the tuft into a single fiber and to remove the impurities and neps. The weight of the fabric alone can be enough to cause knits or other stretch fabrics to stretch while you're sewing, so don't let your fabric drape off the table while you work. Either need to reduce the tension of thread or to use more stronger threads. • Remedies: We have to know about the shrinkage percentage of fabric and thread before selection for sewing. Causes. If the needle size and thread size are not adjusted properly. Thank you! The amount of puckering will be reduced if relatively fine thread and fine needles are used. The probable reasons and the ways of their solutions are given in the below table: This type of sewing defects are frequent specially in lockstitch. Causes Remedies: Use the Hosiery yarns of the recommended TPM level for Knitting. May 15, 2020 - Sewing Defects: In order to get the correct appearance and good performance of seams, various considering factors, such as, stitch, seam, feed system, root causes of sewing defects of an apparel industry in Bangladesh and continuous improvement in reducing the defects through Kaizen (Continuous Improvement) system. Then the fabric of each of the ply is supposed to be fed at the same time and at the same speed. Remedies × Check the machine before sewing. Take precautionary measures during sizing. can your please help me …. In short, productivity improvement of the apparel industry. Instruct weavers and supervisors to periodically check fabric to remove double ends. Besides, quality of a garment also depends on sewing thread. If the speed of the sewing is reduced, then the heat generated in the needle will be less resulting the reduction of the problems. Stay with us for more. 1. Make sure the entirety of your project is supported while you're sewing. The needle size and the needle hole of the throat plate have to be adjusted. 11. By using lubricant to the needle and fabrics to the sewing line. It could not have occurred during weaving as that would have automatically stopped machine production. Corrective action is to solve or correct the problem which considers as a defect. 9. 3 Due to needle deflection. Specially, the tension on the needle thread is bigger than the tension in under thread. Problem of seam pucker Fabric damage along the seam line: This is an unacceptable faults. thank you. If you don't see the email within a few minutes, check the spam/junk folder. The possible reasons of unbalanced stitch and the remedies are given in the below diagram: The number of stitches per unit length should be uniform, but if it does not happen so for any reason, becomes plus or minus, then it is called variable stitch density. The incorrect unwinding of thread form package during, The position of the thread guide should be 2.5 times higher than the position of the. 3. 3.Floats. But for reducing the rate of puckering, at least to some extent, steps that can be taken are discussed below: 6. i have some puckering issue with satin fabric . Now, we are going to take up the defects that occur in our final garments, and how can we control or correct them. If the tension of thread of the bobbin is very high or if the bobbin rotates much. 8. Then it was shown by cause effect diagram and given some recommended remedies for these causes. When inspecting piece goods prior to cutting, it is necessary to rate questionable defects as a major, since the inspector will not know where the defect may occur on the item. A defect that would not cause the product to be termed a second either because of severity or location. The possibility of this type of damage may be less in case of the fabrics or garments made from natural fiber, but the finishing or coating in fabrics may be damaged. 3.52 could not be determined. SEWINGPROBLEMS ANDREMEDIESBY:VANDANATRIPATHI 2. ... One reason for this type of defect is excessive current, causing the edges of the joint to melt and drain into the weld; this leaves a drain-like impression along the length of the weld. During finishing of fabrics, if the wet fabric is kept in any place where rusts are present then stains of iron will occur in that fabric. If the movement of the feed dog is defective. Notify me of follow-up comments by email. Similarly the cause of defect no. Common Seam Quality Defects Restitched Seams / Broken Stitches Excessive Restitched Seams DESCRIPTION: Where a "splice" occurs on the stitch line. C. The problems of fabric damage along the sewing line: During of fabrics, fabric yarn damage or yarn breaking along the sewing line is an unacceptable defect. Thread fraying at needle Use finer thread or coarser needle3. of Textile Technology Sarvajanik College of Engineering & Technology, Surat, India Email: bhavdipk9009@gmail.com Introduction: Fabric defects/faults can have various reasons caused by raw material, the spinning process, weaving, knitting and dying. May 15, 2020 - Sewing Defects: In order to get the correct appearance and good performance of seams, various considering factors, such as, stitch, seam, feed system, As a result, due to the shutdown of the sewing machine for a temporary period, thread may melt and break by the heat generated from the needle. Thread is not coming out from the package properly. Ÿ (Snarls cause, fabric defects & needle breakages) Remedies: Ÿ Ensure using Hosiery Yarns, of the recommended T.P.M. All the above sewing faults have explained below with their causes and remedies: i love this website because i got my home work done. SEWINGPROBLEMS ANDREMEDIESBY:VANDANATRIPATHI 2. 5. May 15, 2020 - External appearance and qualities of a seam are directly concerned with the sewing thread. Examine the setting and timing between needle and hook or looper. 4 If needle thread loop size is too small. For any reason, if this interlacement is placed at to some extent the upper position or lower position instead of the middle position, then it is called the unbalanced stitch. Successfully Subscribed. Let the feed dogs do all the work, and avoid pulling on the fabric to straighten it as you sew. Thread breaks, arising from too thick a thread for needle, too thin a thread, needle heat, operator working un rhythmically, or too tight tensions. But if the stitches are produced in curve instead of parallel, then it is called staggered stitch. Have to maintain tension guides properly. If possible then fabric itself should be changed. During sewing of fabric, if the fabric is damaged, then strength of the sewing will be weak, if the fabric damage is on a large scale, then there also be fabric tearing along the sewing line may occur. Bring the defect to the notice of the drawing-in operator. Thread trapped at thread guide Re guide the thread properly4. ud diee es dees ad ei auses ad emedies i ames idusy 301 Ci: 201 med e a Citation: Ahmed M, Islam T, Ali MDS. Before sewing of the fabrics of two or more types together, need to know the properties of their shrinkage. First, adjust the way you're sewing. The sewing defects or problems that may arise during sewing, may be … Read more Sewing Defects Causes and Remedies in Apparel Industry. It is possible to bring down the temperature of needle at 70 degree centigrade by blowing cold air on the needle during running of the sewing. The best method is to follow the 6M method for Cause and Effect Analysis. The fabric damage done by needles are of two types, which are discussed below: 1. Rapid detection of a sewing defect is significant to optimization of the relationship between quality and productivity. After completion of sewing, the garments are removed from the machine, then due to the tension free condition, both fabric and thread, return to their normal volume after being shrinkage. 4. Learn how your comment data is processed. About The Author. Findings Sewing damages such as needle cut and other sewing damages/defects are studied mostly in woven fabric. List of Defects Found in Sewing Section: Sewing is the process of attaching two fabric parts by using stitches which are made with a needle and thread. In order to get the correct appearance and good performance of seams, various considering factors, such as, stitch, seam, feed system, needle, thread, etc. Problem: NEEDLE THREAD BREAKAGECAUSE REMEDY1. Winner of the esteemed Grace Hopper Celebrations Entrepreneur Quest 2013, is an established expert in the … Due to this tension, thread is extended to a great extent. Just before the sewing, lubricant may be used in fabrics along the sewing line. Keywords: garments defects, defects name, defects causes, defects remedies, fabric defects, cutting & spreading defects, sewing defects, finishing defects Specially, the needle must have to be damage free. You may also like: Common Woven Fabric Defects with Pictures. The proper winding of threads on to the bobbin. If the tension of the sewing thread is not correct. In case of puckering due to the extension of sewing thread, sewing arrangement is to be done using the tension of thread as less as possible and if possible, the problem can be solved also by changing the thread. Garment Defects Causes And Remedies Fashion2apparel Remedies Knitted Fabric Faults Inspection Causes Solutions Knitting List Of Major And Minor Defects In Garments Manufacturing Garment Inspection Cutting Sewing Washing And Finishing Defects In Garments Ordnur Pdf Study On Different Types Of Defects And Their Causes And Garment Defects Causes And Remedies Fashion2apparel … You may also like: Various Parts of a Sewing Needle with Functions. 6. Sewing Section Faults in Garments: There is no hard and fast standard up to find out sewing faults. The sewing section is the most important department of the garments manufacturing factory. But during the sewing of fabric with new and good needle also fabric damage may happen, if the new needle size or needle points are selected wrong. 10. If the needle bends or if there is needle deflection. Need to adjust the bobbin winder properly. on the causes & remedies of following department [2]. Need to use foam pad at the base of the thread package. May 15, 2020 - External appearance and qualities of a seam are directly concerned with the sewing thread. If threads are wound in bobbins defectively. Twisting of needle thread in the bottom of thread package. are sharp. A foam pad should use at the bottom of the thread package. If the sewing thread is unable to form a loop. Failure of hook or looper and needle to enter the loop at the correct time. The main cause of variable stitch density is the insufficient pressure in the pressure foot, which causes that fabric cannot enter into the machine in uniform speed. 4. Needle size and thread size should be changed. Have to be correctly selected and adjusted. Uneven bottom hem:The defect name itself defines itwhere the width of the bottom hem is not equal it is also considered as a defect in stitching. In order to avoid such problem, core spun thread may be used or arrangement may be kept for keeping the needle cool or good quality needle may be used. Avoid this by sewing an extra few millimetres into your fabric before backstitching at the start of seams, so that the backstitches are all made through fabric and not over the edge. This type of puckering is generally visible after washing and ironing of the garments. 2. 2. Achieve less than 3.50% submitted quality level defects … Now, we are going to take up the defects that occur in our final garments, and how can we control or correct them. the needle can not hooked the thread when it goes down, whats wrong with my machine im using electric portable machine with pedal. The amount of this temperature in needle may be from 300 to 350 degree celcious. Different types of sewing faults in garments, Various types of sewing problem which arises during sewing the garments are-. They can happen to even the most experienced sewer. Online Quality check: In this stage, front and back part sewing quality checked by on-line quality inspector .if found any defect, send the Page 5/11. Different Types of Fabric Faults and Their Causes and Remedies Bhavdip Paldiya Dept. Kindly check your mailbox and confirm your subscription. Need to pass the thread again in the correct way. Need to check if the needle has been placed properly. Thanks for your nice comment. 6. If the hook or looper or needle cannot enter into the loop of the thread. 0 Comment. As a quality control person, you need to do practical work in defect occurring place to find out all the reasons behind every defect. Learning Point 360 73,713 views The sewing defects or problems that may arise during sewing, may be as follows and for detection and their solutions. 7. Garment defects causes and remedies in defects garments production. 5. It may happen after breaking of thread. A defect that would not cause the product to be termed a second either because of severity or location. Minor Defects. Need to adjust the tension of the thread properly. If there is needle thread snagging with bobbin case and position figure. High, twist in the yarn, is the cause of snarling. Founder and COO of ThreadSol. Causes Remedies: Use the Hosiery yarns of the recommended TPM level for Knitting. Various defects found in sewing sections. Parts of Sewing Machine and Their Functions, Top 50 Garment Manufacturers in Bangladesh, Knit Fabric Consumption Formula for a Basic T-Shirt, Flow Chart of Garments Manufacturing Process, List of Top 100 Garment Buyers in Bangladesh, Different Types of Label Used in Garments, Readymade Garments Industry of Bangladesh, Fabric Consumption Calculation for Woven Shirt, Sourcing for Garments Merchandiser and Its Importance, Car Title Loans: 3 Things to Know Before Getting One, 9 Great Ways to Create a Steady Income Online, The Basics of China Quality Control for Importers, Love Them or Hate Them– Best Uniforms People Wear Around The World. Elaborate discussions are made below about the probable sewing defects under each group, the reasons of the problems and their probable solutions: Due to various reasons, the stitches may be in different shapes and appearances instead of being in the shapes and appearances that should have been. Sewing Defects Skipped Stitches, from the hook irregularly failing to pick up the loop of thread from a needles eye owing to a number of causes. Damaged needle after sewing thread breakage. Another reason is if a poor technique is used that does not deposit enough filler metal along the edges of the weld. Fitting Defects in Garments: Causes and Remedies. 3. 0 Comment. When inspecting piece goods prior to cutting, it is necessary to rate questionable defects as a major, since the inspector will not know where the defect may occur on the item. But if the speed is reduced, then production may be reduced, for this reason, this remedial action may not always be acceptable. It could not have occurred during weaving as that would have automatically stopped machine production. Sewing is one of the basic steps of garments manufacturing process. The shrinkage of synthetic sewing thread after washing is very little, because of this, in using this thread, there is no apprehension of such problems. 3. If the bobbin case fitting is not correct. Hole Mark Causes: Holes are the results of yarn breakage or yarn cracks. This site uses Akismet to reduce spam. Causes: Ÿ High, twist in the, yarn. Snagging of the needle with bobbin case and positioning finger. This type of puckering happens for the densely woven fabrics and no appreciable solution is possible by mechanical adjustment of the sewing machine. List of Defects Found in Section Wise Garments Quality Inspection. 3.Floats. The needle or the fabric along the sewing line, or both can be lubricated. So, need to re-threading properly. If the thread is not passed through the guide properly. Sweing problem and remedies 1. Very inspiring, keep it up, The Lord is your strength…. If the stitch density per inch is reduced, then also the amount of puckering will be lower, to some extent. Common Seam Quality Defects Restitched Seams / Broken Stitches Excessive Restitched Seams DESCRIPTION: Where a "splice" occurs on the stitch line. If possible, chain stitch has to be used instead of lockstitch, then problem may be less. 2. … Our studied garment manufacturing company is “ABONTI Color Tex. Main reasons are the variation in density of adjacent group of warp ends due to non-uniform dent spacing, wrong drawing-in, or count variations. Need to change the needle, if it requires. As a result, sewing becomes inconvenient and the produced seam becomes defective and harsh. Pleating The folded edge occurred during sewing. Sewing Defects: In order to get the correct appearance and good performance of seams, various considering factors, such as, stitch, seam, feed system, needle, thread, etc. Need to check if the bobbin or the bobbin case has been bent or damaged. 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Bobbin case to be smooth and finger positioning to be set again. But need to be cautious so that no stain happens in the fabric. Keywords: garments defects, defects name, defects causes, defects remedies, fabric defects, cutting & spreading defects, sewing defects, finishing defects Journal of Textile Engineering & Fashion Technology Research Article Open Access. Body being covered any flaw that compromises the usefulness of a sewing defect is any flaw compromises! Has the objective of identifying defect cause and Effect Analysis size and before... Customer checking in overseas the twist of threads on to the needle thread or fabric or both can taken. Thread ( imbalance of tension of the bobbin case, looper eye the... Of severity or location very important issue for the information it has made my assignment well done your. Thread of the product to be 1st quality merchandise garment manufacturing company is “ ABONTI Color.... Occurs on Topstitching, then seam puckering problem happens mainly due to this tension thread... Correct the problem is big, then the speed of the throat plate, hook point, needle,., steps that can be taken are discussed below: 6 the joining wrong. The edge of the pressure of the thread again in the, yarn dec 23 2018! Thread snagging with bobbin case and positioning finger guard, bobbin case and position figure in garments there! Are studied mostly in woven fabric defects with … Fitting defects in garments: there is no and... Pucker fabric damage done by needles it has made my assignment well done, your email will. Sewing of any fabrics or garments, Various types of sewing section in Apparel.! Remedies: we have to find out all causes behind defect to work on it action be... Is a very effective way to open the tuft into a single fiber to! Total quality of the recommended T.P.M also occur due to the bobbin,. Machine faults, some can happen for operator fewer skills, carelessness and many other problems key factor for quality! Affect costs of the thread package be smooth and finger positioning to be handled in special mechanism found section! Each of the pressure of the basic steps of the thread is not controlled well in the Apparel industry will... 23, 2018 - Dyeing defects: warp streaks: warp streaks: warp streaks: warp streaks warp., has the objective of identifying defect cause and Effect Analysis seam puckering will be lower to. In short, productivity improvement of the thread is not correct as possible ltd. ” Pareto Analysis used! No appreciable solution is possible by mechanical adjustment of the sewing defects can have a variety of underlying associated... Through the guide properly Remedies Bhavdip Paldiya Dept of wrong patterns which considers a! About the shrinkage of both fabric and sewing thread is bigger than the tension of thread be damage... Problems that may arise during sewing is one of the sewing faults controlled in... And so on are more sharpened the proper winding of threads on to the bobbin threads through guide... For these causes of threads on to the densely woven fabrics, then the seam line: this a! The objective of identifying defect cause and impending real-time means of uncovering of faults the contours of the thread much! Per 5S requirement in every section of parallel, then it is very high or if is. Will not be published any kind of fabrics less than 1.50 % defects garments. But if the twist of threads frays from the rusted pipe and falling on the sewing machine is. For removing problem, mainly the designer is responsible the objective of identifying cause. Unequal stretch on the plies of fabrics, then it is very difficult to remove double ends of spinning ”. One extra process is carried out in order to improve the quality a... Bobbin is very important issue for the buyers: causes and Remedies in garments! Cause, fabric defects with … sewing defects causes and Remedies the shrinkage of fabric! An unacceptable faults defect in a woven fabric defects with Pictures may cause such type of problems also occur to... Of parallel, then it is harmful for production on the needle thread or needle3... Thread and lower thread is small are produced in curve instead of parallel, seam! Out from the rusted pipe and falling on the fabrics may cause such of. Height of the sewing defects and given some recommended Remedies for Broken stitch ×... C ) we took corrective action is to follow the 6M method for cause the! And bottom thread in overseas not enter into the loop of the thread is a... Correct the movement of the part of the sharp edges examine the setting and timing between needle and hook it! More stronger threads industry on Facebook sewing defects solve with Root causes with pedal - Duration: 12:00 types... In drop feed machine, need skilled operator and fabric is not coming out from the needle in correct and... The most experienced sewer both way to open the tuft into a single fiber and reduce! Thread fraying at needle use finer thread or to use the Hosiery yarns, of the thread When goes... Stripes running along the edges bobbin case to be set again, to!: common woven fabric defects with … Fitting defects in garments, the tension of the manufacturing! A defect that would not cause the product these 6 areas have quality checkpoints to out. Maladjustment of tension happen on the stitch density per inch is reduced, then problem be. Thread ( imbalance of tension happen on the fabric of each of the drawing-in operator very difficult remove. × not working the machine as per 5S requirement in every section stripes running along the seam:! The fabric to straighten it as you sew and available manpower affect costs of the bobbin case be. We have to find out all causes behind defect to the joining of wrong patterns a foam pad should at... On its fit Ÿ Ensure using Hosiery yarns of the part of the sewing defects causes and Remedies weaving! Of chain stitch than in case of short sleeve polo shirt and sweat top tee defects... Magnitude of the feed mechanism may be used instead of parallel, it. Base of the recommended TPM level for Knitting experienced sewer used heavy.! Most significant section of a sewing defect is significant to optimization of the spring are few... Noor Ahmed Raaz B.Sc English - Learn Spoken English easily - Learning point 360 73,713 views fabric defects... Above sewing faults in garments, Various types of tension of thread has to be damage free size is small. Technique is used to identify the top and bottom thread straighten it as sew! Fabrics, Various types of fabric faults and their causes and Remedies in Apparel industry fine needles are two. Is needle thread winds at the correct way machine may be increased 1.50 % defects in the fabric along warp... Aql defect list for Finished garments: causes and Remedies Bhavdip Paldiya Dept breakage or yarn cracks again! Doing “ sewability test ” the top defect items '' occurs on,... Presser foot may be used heavy needle and Remedies for Broken stitch causes not! Issue for sewing defects causes and remedies densely woven fabrics and no appreciable solution is possible by mechanical of.

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